Established in 1982, we “Sundex Process Eng. Pvt. Ltd” are reputed Projects and Service Providers, engaged in offering a turnkey solution for solvent extraction plants, vegetable oil refinery plants, oil mills and oilseed processing plant. Our expertise and experience in process equipment fabrication and project handling are well recognized all over. The project engineering competence is special as it leverages the strength from the in a house and tied up technologies with specialists to offer the turnkey solution to the customers. The company aims to make the contribution and a meaningful difference as it fulfills the demand for the operational economy, efficiency, and reliability.

 

We cater to the edible oil industry, chemical process industry and projects relating to Specialty Fats, Essential Oils, Oleo Resins, Industrial Enzymes, Phytochemical Extractions and Herbal Extractions, in Design and Turnkey Projects Execution. Sundex Process Eng. Pvt. Ltd design skills and experience makes it possible to develop new processes by inventions and innovative technologies. The facility of their existing Pilot Plants and their dedicated qualified personnel makes all their process innovations a great success. We are looking for inquiries from the following countries: Pakistan, Iran, Vietnam, Cambodia, Thailand, Bangladesh, Uzbekistan, Turkey, Romania and much more.

 

Under the able guidance of our director, Mr. S. K. Gulati, we have earned a strong foothold in the international market. The business ethics and valuable experience of our mentor are guiding us in our endeavor to scale new height of prosperity.



Company Factsheet
Nature of Business: OEM Manufacturer
Additional Business:
  • Manufacturer
  • Service Provider
Company CEO: S. K. Gulati
Key Customers:
  • Godrej Boyce and Manufacturing Company Limited (rated 'AA- /Stable/P1+' by CRISIL), Mumbai, Maharashtra
  • Umred Agro, Nagpur, Maharashtra
  • Shetkari, Chandrapur, Vardha
Registered Address: 201-202, Omex Chambers, Rajarshree Shahu Maharaj Marg, Andheri (East), Mumbai - 400 069 Maharashtra
Industry: Engineering
Total Number of Employees: 51 to 100 People
Year of Establishment: 1982
Legal Status of Firm: Private Ltd. Co. Registered under Indian Companies Act 2013
Proprietor Name: Mr. S K Gulati
Annual Turnover: 2010-11 upto Rs. 1 Crore Approx.
Export Percentage: 60-80%
Location Type: SEMI-URBAN
Building Infrastructure: Permanent
Size of Premises: 30 acres
Quality Measures / Testing Facilities: Yes
Pan No.: AAACS*****
Tan No.: MUMS6*****
DGFT / IE Code: 308029224
Central Sales Tax No.: 27930403490C
Value Added Tax Registration No.: 27930403490V
CIN No.: U24100MH1982PTC028613
GST No.: 27AAACS7999D1ZW
Customized Packaging: Yes
Payment Mode:
  • Cash
  • Credit Card
  • DD
  • Cheque
  • Online
  • Bank Transfer
Shipment Mode:
  • By Air
  • By Road
  • By Sea
  • By Cargo
Service Portfolio
We are a renowned organization, engaged in undertaking turnkey projects for solvent extraction plants, vegetable oil refinery plants, oil mills and oil seed processing plant. These are categorized into Process Plants and SUNDEX Services. We have expertise and experienced professionals in our team that helps us in executing effective turnkey projects within stipulated time frame. We are offer services:
Category Services
Process Plants
  1. Solvent Extraction Plants
  2. Soya bean Meal High protein Plant
  3. Animal Feed & Poultry Feed Plants
  4. Effluent Treatment and Sewage Treatment Plants.
  5. Physical and Chemical Refining Of Oils
  6. Soya Full Fat,de-fatted flour and Soya Nugget Plant
  7. Veg Oil Refinery Plants
  8. Hydrogenation Of Oil Plants
  9. Super Critical Fluid Extraction (SCFE)
  10. High protein Plant
  11. Bakery and Margarine Plant
SUNDEX Service
  1. Sundex High Protein Plant
  2. Special Custom Designed Plant & Equipment
  3. Construction & Installation Engineering
4. Turnkey projects. 5. Erection and commissioning of plants.
  Apart from this, we are also engaged in following:
  • Project Management: We use most modern techniques in project management to ensure timely and speedy execution of the projects. Our technologists are experienced in projects implementation provide leadership and are closely associated with the co-ordination of individual projects, duly assisted by a highly motivated team of Engineers
  • Procurement Services: The procurement services and outsourcing are carried out to achieve the most competitive prices and delivery schedules, while maintaining quality. We are well equipped with team of engineers and Inspection engineers totally committed to meeting the delivery schedules and project schedules for clients
  • Manufacturing Construction and Commissioning Assistance: Our Process Engineers who have adequate experience are capable of taking up challenges and can provide guidance to customer''''s operating staff during start-up and trouble shooting of the plant. Supply of Equipment, site supervision and management of construction and installation activities, monitoring and expediting as per PERT chart/CPM techniques Our production facilities located in Gujarat and near Nagpur in Maharashtra, including accessories manufacturers and quality fabricators , produce top quality equipment per international standards. . An additional and specific volume of requirement is taken from dedicated outsourced production facilities that are available in factories in the proximity of Mumbai and nearby zones.. We have a highly skilled workforce supported by a well knit team of experienced quality control engineers, supervisors and managers to ensure optimum production and quality.
Salient Feature of Services
  • Basic Engineering: We have a team of experienced process engineers capable to carrying out basic design of process plants from pilot plant level by close interaction with the technologists involved in process development. Basic engineering would include development of P & I Diagrams, equipment sizing, optimization and preparation of operating manuals. Particular mention must be made of processes developed in house by us in Process Systems.
 
  • Detailed Engineering: Our scope in detailed engineering involves preparation of P & I diagrams, equipment specification for procurement, plot plan drawing, layout drawings, piping layout drawings and isometrics. In addition, we can carry out detailed structural engineering, civil engineering work including construction drawings for civil works etc through our associates. Preparation of tender documents,Detailed civil engineering work involves preparation of single line diagram, detailed specification for MCC, cables, earthing details, etc., are also through our associates.
 
  • Project Management: We use modern techniques in project management to ensure timely and speedy execution of the projects. Our Directors who are experienced in projects implementation provide leadership and are closely associated with the co-ordination of individual projects, duly assisted by a highly motivated team of Engineers.
 
  • Procurement Services: The procurement activities are carried out to achieve the most competitive prices and delivery schedules, while maintaining quality. We also have a team of Expediting Engineers and Inspectors totally committed to meeting the delivery schedules and project schedules for clients.
 
  • Construction & Commissioning Assistance: Our Process Engineers who have adequate experience are capable of taking up challenges and can provide guidance to customer’s operating staff during start-up and troubleshooting of the plant
 
  • Turnkey Supply and Financial Assistance: Sundex is fully equipped to take up plants on TURN-KEY and being approved on the panel of prime Indian Financial Institution and can assist in obtaining Financial Assistance to clients.  
 
  • Erection and Advisory Services: Sundex can provide one more specialized engineer at Clients disposal for supervising the erection on site of the plant and SUNDEX can also send one or more commissioning engineers for supervising and final check-up and start-up of the plant.
 
  • Training And Utilization of Local Manpower: Sundex’s clients have the unique advantage of training personnel under actual production conditions in the groups associates production facilities. It is Sundex’s commitment to train client’s personnel prior to plant commissioning so as to ensure the key personnel are familiar with the Plant and process at time of commissioning. The Training of client’s personnel is a continuous process and they will always be kept abreast of the latest technological advances in the field. Our designers/supervisors/engineers work with staff for oleochemical plants, solvent extraction plants, refinery, fatty acid, oil mills and other plants. Utilization of locally available material and equipment is made provided it meets SUNDEX's requirement of quality, performance and delivery time. Project staff of SUNDEX's also instructs the customer’s operating personnel in operating and maintaining to keep the plant and it’s equipment in proper condition.
Salient Features Of
  • Sundex is in a position to supply Plant and Machineries on Turnkey for Herbal/Phytochemical extraction plants
  • Sundex is very strong in this field because of the knowledge on the subject
  • Sundex can supply plants from smallest capacity of 50 kgs per day to larger plants generally at 30 Tonns per day. Still bigger plants are possible but capacity utilization could be a problem since the availability of raw materials could be a bottle neck
  • All medium scaled plants are generally supplied by Sundex is skid mounted and in CKD condition (Completely Knocked Condition)
  • All contact parts are in SS 2B material and is with the required internal finish and treatment to the required standards for food and pharmaceutical industries
  • Sundex provides both batch plants as well as semi continuous and continuous plants
  • Sundex provides plants of aqueous extraction, solvent extraction and multi solvent extraction plants
  • Sundex all herbal/Phytochemical extraction plants are equipped with modern solvent recovery system for the best efficiency in operation
  • Sundex designs the plants with most modern technology as the end products could be in liquid form, semi solid form, paste form
  • Sundex designs and fabricates the plants in such a way that the active molecules in a herbal extract is not damaged, as most of these active molecules are heat sensitive.
  • Sundex provides technology to produce high purity herbal active molecules as a value added product.
  • Sundex provides Quality Control support to the herbal extracts and R&D consultancy for the herbal extraction plants
  • Sundex provides versatile tailor made herbal/Phytochemical plants in which any herbal material can be extracted by aqueous extraction, solvent extraction and steam distillation methods.
Design and Turn-Key Solutions to Plants
SUNDEX is fully equipped to take up design, supply installation and construction of Projects on Turnkey basis.
  • Oil Mill and ancilliery
  • Solvent Extraction Plants
  • Preparatory for all seeds and Rice bran
  • Desolventisation of meal.
  • Poultry and Animal feed plants.
  • Vegetable Oil refining Plant
  • Physical Refining Plant
  • Vegetable Oil Hydrogenation Plants
  • Bakery Shortening & Margarine Plants
  • Dewaxing Plant
  • Palm Oil Mills, Refinery and Fractionation
  • Filtration System
  • Sewage treatment Plants
  • Fractionization & Winterisation
  • Soya milk plants
Salient Features of Seed oil Plants Refinery
  • SUNDEX oil refinery plants may be continuous or batch as per the Capacities and Process ranging from 25-50-70-100 TPD to 500 TPD.
  • Refining technologies of various nature such as chemical refining, physical steam refining, double solvent miscella refining etc are supplied by SUNDEX.
  • Modern Degumming process design for recovery of phytochemicals and nutrients from the oil prior to refining process
  • Refining plants suitable for Soya bean oil, canola oil, ground nut oil, cotton seed oil, olive oil and any vegetable oil
  • Special processing technologies for specialty oils like mango kernel oil, Dhupa, shea oil etc.
  • Instrumentation with PLC and SCADA software for total instrument control or partly with data logging and acquisition
Salient Features Of solvent extraction plant
  • Extractor speed is controlled by the Frequency Controller System with a provision for checking the load on the extractor accurately with a variable overload annunciation and a tripping mechanism. This provides information well in advance about the Extractor Band Conveyor detecting the defects, which can be rectified before a major break down is involved.
  • The Desolventiser Toaster is of a very modern design which is energy efficient with 100% desolventising features by a counter current vapour path in the true sense , thereby ensuring non-entry of vapors or air in the last compartment and is achieved by ensuring differential vapor pressures in the compartments by Sundex’s unique design
  • Heating is done with our unique Thermosyphon Heating System, thus replacing a number of steam traps, which are one of the main sources of steam losses.
  • The Thermosyphon Heating System is coupled with an efficient Flash Steam Recovery system with Thermo Compression for effective steam utilization and heat recovery, thereby saving steam. 
  • Sundex’s low temperature Distillation system can be operated at a temperature not more than 80oC. This enhances the bleachability properties of the oil, which otherwise gets affected, had the temperature been higher, as is happening in conventional plants.
  • Sundex provides a built in system to evaporate and recover the entire effluent water as distilled water for reuse providing 100 % condensate recovery and a Zero Effluent Liquid Discharge System making the plant environmentally safe. This unit is also an optional supply catering to the clients requirements.
Domain Expertise
  • We offers concept to technology, Engineering, and commissioning services for setting up Oil extraction plants, Refining plants and, derivatives, chemical and Agro-based process plants
  • Conceptual Design & Process Engineering Basic engineering and recommendation of system options, conceptual facility Designs Process flow diagrams, piping and instrumentation diagram, site plan and preliminary Equipment layout and computerized 3D models
  • Feasibility Studies and Economic Evaluation Preparation of Financial Statement, Final Techno Economic Feasibility Report, Identification of Lead Bankers and Consultants and gaining of Approval by Financial Institutions
  • Detailed Engineering, Design and Specification Detailed design of equipment, layout of process equipment, utilities and ancillary equipment, piping and instrumentation layout and layout of plant utility connections. Detailed specification of process and ancillary equipment
  • Equipment Fabrication and Procurement Fabrication of major items of equipment, identification of Vendors, evaluation of plant/machinery, freezing equipment, civil and electrical jobs, plant/machinery indenting
  • Construction and Installation Management There is another division for construction manufacturing and delivery of equipment for the chemical Industry like vessels, packed columns, Heat Exchangers, Condensers in all qualities of material. Supply of Equipment, site supervision and management of construction and installation activities, monitoring and expediting as per PERT chart/CPM techniques
  • Plant Commissioning and Troubleshooting Plant start-up supervision and coordination, Erection/Commissioning Services, Trouble Shooting and streamlining of operations.
Application Area
With our expertise and requisite facility, we are able to provide turnkey solution for following area's:
  • Oil Milling
  • Food and Vegetable Oil Industries
  • Vegetable Oil Refining
  • Solvent Extraction Plants
  • Hard oils (Vanaspati)
  • Hydrogenation and Hydrogen Generation
  • Fat Splitting
  • Fatty Acid Distillation
  • Glycerin recovery
  • Winterizing and Dewaxing of Oil
  • Dry Fractionation
  • Solvent Fractionation
  • Specialty fats
  • Esterification
  • Fatty Acid Hydrogenation and their derivatives
  • Castor Oil extraction and their Derivatives
Animal and Poultry Feed Plants
The main objective of the process is to ensure that the final product after uniform mixing contains same proportion of the ingredients even in smallest possible sample of, say, one gram as originally intended. Obviously, to attain uniformity in concentration, a mixture of ingredients is to be ground to fine mesh and mixed thoroughly. This mixed powder can be used for mixed ground material , that can be palletised. Our plants are simple and robust in design and are specifically designed for Animal feed or poultry feed
Area
We have earned expertise in understanding bi-product and Waste Utilization, Bio-Conversion of Agro-wastes, Effluent Water & Pollution Control. and extraction Technology, are some of the areas where the Company is in a position to undertake Design and Design Engineering to suit various Process requirements.    
Special Custom Designed Plant & Equipment
The turnkey projects & development of plants is undertaken by us as per the requirements/ specifications of the clients. We can custom-build the right plant for the clients. Plants to process Soybean, Sunflower Seed, Palm, Cottonseed, Castor Seed, Peanuts, Rice Bran, Coconut, Rapeseed, Mustard Seed, Maize Germ, Olive and / any other seed that contains oil or for refining any kind of vegetable oil.   We can design and manufacture/fabricate all type of chemical equipment and plants as per customer’s requirements with detailed design of equipment, layout of process equipment, utilities and ancillary equipment.
Construction and Installation Management
Being a reliable firm, we are engaged in manufacturing, construction and installation management supply of Equipment, site supervision and management of construction and installation activities, monitoring and expediting as per PERT chart/CPM techniques. The production facilities of Sundex Process Engineers Pvt. Ltd located near Mumbai and Nagpur in Maharashtra , includes accessories manufacturers and quality fabricators produce top quality equipment per international standards. The requirement is taken from dedicated outsourced production facilities that are available in factories in the proximity of Mumbai and nearby zones. Sundex Process Engineers Pvt. Ltd have a highly skilled workforce supported by a well knit team of experienced quality control engineers, supervisors and managers to ensure optimum production and quality.
Guarantee & Warranty
The Guarantee & Warranty offered by SUNDEX on plants are mentioned below
  • The complete equipment shall be completely installed in accordance instructions, drawings and specifications from our SUNDEX.
  • Mechanical Guarantee: Sundex Process Engineers Pvt. Ltd undertakes that the machinery shall be of good quality, good material and sound workmanship, and that SUNDEX will make good or replace defective part or any parts thereof which may be necessary within 6 months of the start-up of the plant, but in no case beyond 12 months from the date of completion of the delivery, if the case is defective design, defective materials or faulty workmanship.
Major Market
Exporting Countries:
  • Pakistan
  • Iran
  • Vietnam
  • Cambodia
  • Thailand
  • Bangladesh
  • Uzbekistan
  • Turkey
  • Romania
  • Sri Lanka and much more
More Information :
 

Suggested Categories


Home | Company Profile | Products & Services
© Sundex Process Engineers Private Limited
 
Desktop Site Back to top